Shipping Container Wall Build
While full container conversions are our area of expertise at Containers Direct, there are also many basic procedures we carry out on a daily basis in our workshops. To ensure our clients are satisfied with our quality of work, we have a series of features on our website that examine these basic elements of container conversions in detail.
This feature examines the shipping container WALL BUILD, which has to be carried out on many shipping containers that have been cut down to size, for storage or other conversion projects.
Reasons for a new wall build
- The container has been cut down to size from a larger container, that's retaining original doors - therefore the end wall will be missing after the cut.
- The container cut is the middle section of the larger container - therefore it will require both new doors and an end wall
- The client has requested side doors instead of the end door - therefore a new wall is required to replace the gap left after the end door removal
Materials used for new wall build
- 50 x 50mm box steel - steel box section comes in square, hollowed sections, which gives it strength. We use these to make the wall frame
- Corrugated steel panels - the corrugations not only add to the strength of the wall, but also blends the new wall into the rest of the standard shipping container corrugations
Building the wall
Step 1 - Measuring and cutting the box steel wall frame
Step 2 - Positioning the box section on to the welding frame (the jig)
Step 3 - Welding the box section framework together
Step 4 - Welding the two corrugated panels into the frame
Welding complete
Step 5 - The new wall is fully seam welded to the container, and repainted
We paint the new wall at the same time we repaint the rest of the container, when all work is complete. Repainting is done to our client's colour of choice.
If You Have Any Questions
If you have any other questions for us, please give us a call or send an email and one of our team will be happy to help!
Testimonials
As a long established and reputable shipping container company, we want to instil confidence in our customers that we can deliver on our promises, and provide high quality products and service.But don't just take our word for it, see for yourself what our past and present clients have to say about Containers Direct.
"The overall experience of ordering and specifying the container was very good. The sales and transport staff kept me informed at all times."Cura-Terrae
11th February 2025
order - a 20ft DryBox Container
"Cory was very helpful, as was Hannah with the delivery details. The delivery driver also took time to ensure the container was in the correct position - very helpful!"Ben Halliday, 24-7 Electrical services
4th February 2025
order - a New 'Once-Used' 16ft Container
"Always great service from Containers Direct, especially from Cory. The delivery driver is very friendly and skilled at getting the containers in the tightest and most awkward positions."Susan Ryan, Highfields College
31st January 2025
order - a Used 10ft Container
"Everything from start to finish, first class!!!"Wentworth Garden Centre
21st January 2025
order - a New 'Once-Used' 20ft Container with S4 Roller Shutter Doors
"I am going to single out Hannah in transport as having an excellent phone manner and great communication skills. I messed up on the confirmed delivery date and she supported me with organising alternatives. Brilliant. Gary at D.Smith Specialist Transport was also first rate and very helpful on site. Great service and communications all round. By the way, the containers are spot on too. Thank you."Steve Millburn, FM Conway Ltd
17th January 2025
order - two 'Once-Used' 40ft Containers
"Excellent experience from start to finish."Arcadia Desiccant Technology Ltd
14th January 2025
order - a Used 10ft Container with S4 Roller Shutter Doors
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Committed to Quality
We are ISOQAR Approved; certified to the ISO standard relating to Quality Management Systems, demonstrating our Company's commitment to quality. We are also members of MakeUK who champion and celebrate British manufacturing and manufacturers, and member of the Container Self Storage and Traders Association; an international organisation representing the interests of Container Self-Storage Operators, Traders and Innovators.
ISO Cert No. 13586-QNS-001
ISO 9001:2015
