Shipping Container Wall Build

While full container conversions are our area of expertise at Containers Direct, there are also many basic procedures we carry out on a daily basis in our workshops. To ensure our clients are satisfied with our quality of work, we have a series of features on our website that examine these basic elements of container conversions in detail.

This feature examines the shipping container WALL BUILD, which has to be carried out on many shipping containers that have been cut down to size, for storage or other conversion projects.

Reasons for a new wall build

The container has been cut down to size from a larger container, that's retaining original doors - therefore the end wall will be missing after the cut.

The container cut is the middle section of the larger container - therefore it will require both new doors and an end wall

The client has requested side doors instead of the end door - therefore a new wall is required to replace the gap left after the end door removal

Materials used for new wall build

50 x 50mm box steel - steel box section comes in square, hollowed sections, which gives it strength. We use these to make the wall frame

Corrugated steel panels - the corrugations not only add to the strength of the wall, but also blends the new wall into the rest of the standard shipping container corrugations

Building the wall

Step 1 - Measuring and cutting the box steel wall frame

Step 2 - Positioning the box section on to the welding frame (the jig)

Step 3 - Welding the box section framework together

Step 4 - Welding the two corrugated panels into the frame

Welding complete

Step 5 - The new wall is fully seam welded to the container, and repainted

We paint the new wall at the same time we repaint the rest of the container, when all work is complete. Repainting is done to our client's colour of choice.

If You Have Any Questions

If you have any other questions for us, please give us a call or send an email and one of our team will be happy to help!

Contact Details

Testimonials

As a long established and reputable shipping container company, we want to instil confidence in our customers that we can deliver on our promises, and provide high quality products and service.

But don't just take our word for it, see for yourself what our past and present clients have to say about Containers Direct.

Read All Testimonials Here!

"I would just like to say great service and the driver who delivered it was just brilliant. Nothing was to much trouble, thanks again."Nigel Burnham
20th March 2025
order - a Used 10ft Container

"The purchase was simple; the follow up emails confirming the purchase and delivery date were excellent and the delivery driver was extremely helpful. Overall, I would definitely recommend Containers Direct, thank you!"Bimeda
13th March 2025
order - a Used 8ft Container

"Excellent communication and support from Cory and Hannah. The drivers were brilliant with delivery and offload too. Thank you very much."Moor Wood Farm
26th February 2025
order - three Used 20ft Containers

"You clearly run an extremely professional business. Every element went as planned and you were on hand to answer any questions or queries. Thank you."Mab Lane Primary School
14th February 2025
order - a 'Once-Used' 20ft Container

"The overall experience of ordering and specifying the container was very good. The sales and transport staff kept me informed at all times."Cura-Terrae
11th February 2025
order - a 20ft DryBox Container

"Cory was very helpful, as was Hannah with the delivery details. The delivery driver also took time to ensure the container was in the correct position - very helpful!"Ben Halliday, 24-7 Electrical services
4th February 2025
order - a New 'Once-Used' 16ft Container

Committed to Quality

We are ISOQAR Approved; certified to the ISO standard relating to Quality Management Systems, demonstrating our Company's commitment to quality. We are also members of MakeUK who champion and celebrate British manufacturing and manufacturers, and member of the Container Self Storage and Traders Association; an international organisation representing the interests of Container Self-Storage Operators, Traders and Innovators.